Special gas spring: How to protect your tools and save money
Standard gas springs often do not fit precisely into the tool and cause repeated production stoppages. At N2-Tech, we develop and supply special gas springs that fit your tool and process perfectly. This ensures longer service life and avoids costly downtime.
Why modern tools require special gas springs
Unsuitable spring systems repeatedly cause high costs and unplanned downtime. Every gas spring that has been specially designed for the tool permanently solves these problems. N2-Tech develops customized solutions that are precisely tailored to your production. This keeps your production process stable and your costs calculable.
What makes our special gas springs special
Special gas springs from N2-Tech are always designed based on your specific requirements. We select the design, force curve, connection dimensions, and lubrication exactly according to your specifications. Whether you have limited space, special stroke lengths, or challenging operating conditions, each solution is created individually after technical consultation. Our systems operate with nitrogen and can be equipped with central monitoring on request. Depending on your requirements, you can choose from three variants:
Special self-contained gas springs
Suitable for tools with limited installation space and moderate cycle times. This variant operates independently and is easy to integrate.
Special gas pressure springs with hoses
Multiple springs converge via a shared conduit system. The uniform pressure ensures synchronous power transmission and a long service life. Integrated lubrication is automatically distributed to all components.
Special solutions
We develop gas springs for particularly demanding geometries, asymmetrical designs, or special installation requirements. We tailor every detail individually.
Several springs are attached to a support plate, in which the gas pressure springs are connected to each other by means of deep holes. Similar to a hose connection system, but without space-consuming hoses and screw connections.
Our services for your special gas pressure spring
N2-Tech accompanies you from the initial consultation to delivery and commissioning.
We take care of the technical design, manufacture each system according to your specifications, and support you with installation directly at your facility.
Technical advice and design
Manufacturing and delivery
Installation and commissioning
Training and service
We train your team on site or online in the safe handling of gas springs. Even after production has started, we can take care of maintenance on request and respond quickly to any questions or problems to ensure smooth operation.
Your advantages in everyday manufacturing
A precisely fitting gas spring ensures reliability in your everyday production. It prevents unexpected downtime, reduces maintenance times, and enables predictable production.
- Your tools will run significantly longer without replacement.
- The maintenance team gains time for other tasks.
- Downtime costs of several thousand euros per unplanned outage are eliminated.
- Production remains stable and trouble-free, even with complex parts.
- The appropriate gas pressure spring is used for every change in the tool.
Typical areas of application for special gas springs
Special gas springs are used wherever standard solutions reach their limits. Typical applications demonstrate how versatile and robust the systems are.
- In deep-drawing tools with sensitive sheets, even force distribution ensures distortion-free results.
- In series production with high cycle rates, special gas springs run for up to twelve months without maintenance.
- In tools with limited installation space, a Special gas spring makes optimum use of the available space.
- In multi-stage forming processes with varying forces, tailor-made gas springs ensure consistently high quality.
- When processing high-strength steel or aluminum, precisely fitting gas springs achieve stable results over thousands of cycles.
Contact
Let us advise you now on the right special gas spring for your needs. Use the contact form or call us directly. Together, we will secure your tool and ensure stable processes: from development to long-term support.