Gas spring: Preventing failures and reducing costs

You know the problem: even a single failure of the gas spring can bring the entire production line to a standstill. At N2-Tech, we develop and supply gas springs that fit your tools perfectly and ensure your production runs smoothly in the long term. Secure more production time, less maintenance, and a system that delivers what it promises.
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Gasdruckfeder für vielfältige Anwendungen

Why a gas spring is indispensable

In toolmaking, the smooth operation of the press determines production volumes and quality. As soon as a standard gas spring fails, it is not only the tool that comes to a standstill. The press stops running, the team dismantles it, cleans it, and sets it up again. This incurs high costs. A tool failure costs several thousand euros in two hours and throws the entire production schedule into disarray. Anyone who skimps on the quality of the gas spring risks expensive downtime and loses valuable production time.

Our gas springs at a glance

N2-Tech develops each special gas pressure spring specifically for use in your tool. Together with our partner Kaller, we select the appropriate variant depending on your requirements and tailor it precisely to your technical specifications.

Autarke Gasdruckfeder

Self-contained gas springs

Self-contained gas springs are suitable for tools with low cycle rates and limited space. They operate independently but require regular maintenance. They quickly reach their limits under higher loads.
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Schlauchverbundsystem

Hose-connected gas springs

Multiple springs converge via a shared pipe system. All operate at the same nitrogen pressure. The integrated lubrication system distributes lubricant automatically. This extends service life and ensures consistent force distribution, even at high cycle rates.
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Sondergasdruckfeder

Special gas pressure springs

We tailor special solutions precisely to the installation space, stroke, and force curve. Each special gas spring is manufactured according to individual specifications and ensures reliable operation, even with complex tool geometries.
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Our portfolio at a glance

N2-Tech not only supplies individual parts, but also develops a complete spring system for you: from the initial analysis to integration into your production. You receive a technically and economically optimal solution that fits seamlessly into your manufacturing process.

Technical consulting with a system

We work with you to analyze the tool, the force curve, and the requirements. This results in a solution that is truly tailored to your application. Our goal: maximum service life and trouble-free operation.

Precise system design and manufacturing

From design to delivery, we manufacture all components individually. Every gas spring leaves our premises tested, filled, and fully ready for use. The relevant documentation for your production is included.

Assembly and installation directly on your press

Our service does not end with delivery. We provide on-site support during installation and commissioning and check all systems together with your team. This ensures that production runs smoothly right from the start.

Training and ongoing support

We train your team to operate the system safely and maintain it properly. If necessary, we also provide service and advice after commissioning to ensure that your production is secured in the long term.

How your company benefits in everyday manufacturing

A coordinated gas spring system ensures stable processes during operation and provides measurable benefits throughout everyday production.

Constant force in the tool

The gas spring maintains precise force progression, ensuring stable processes. This prevents tools from tipping and achieves consistent forming results, even with challenging components.

Maximum service life with minimal maintenance

Integrated lubrication reduces wear to a minimum. The systems often run for six to twelve months without maintenance, even in three-shift operation. There is no need to change the springs for months, which significantly reduces the workload for your maintenance team.

Significantly reduce downtime costs

If a gas spring fails, costs of $1,000 to $4,000 per downtime event can quickly accumulate for just two hours of downtime. With a custom-fit special gas spring from N2-Tech, you can avoid these costs from the very first downtime event you prevent.

Customized design for every tool

Each gas spring fits the tool geometry perfectly and makes optimal use of the available installation space. Even in tight spaces, the N2-Tech team can find a solution.

Plannable production instead of unexpected downtime

Centralized monitoring and scheduled maintenance protect you from costly downtime and ensure smooth operations. Your team can keep track of the condition of the spring systems at all times and take targeted action before problems arise.

Where other springs fail: Typical areas of application

Special gas springs from N2-Tech and Kaller standard gas springs are used in tools that place high demands on force distribution, installation space, and load capacity.
Area of application Advantages of the gas spring solution
Thermoforming tools with sensitive sheets Uniform force, less component distortion
High-speed production lines Service life of up to 12 months, minimal downtime
Tools with limited installation space Customized adaptation for every installation situation
Processes with varying forces and tight tolerances Precise force curve, consistent quality
Applications with high-strength steel or aluminum Stable results, no fluctuations

Contact

Get advice on the right gas spring for your application now. Use the contact form or call N2-Tech directly to find the best solution for securing your tools. Together, we will ensure that your production runs smoothly, without unplanned downtime and with maximum service life.

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Address
Schwarzwaldstraße 33 78083 Dauchingen
Manufacturing - Warehouse

Nunnensteig 18
78052 Villingen-Schwenningen

Contact
+49 (0) 7720 23690-10
info@n2-tech.de
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